{"id":3979,"date":"2026-09-15T23:58:30","date_gmt":"2026-09-15T20:58:30","guid":{"rendered":"https:\/\/www.defencemetal.com\/?p=3979"},"modified":"2026-09-17T23:06:38","modified_gmt":"2026-09-17T20:06:38","slug":"incoloy-825-incoloy-925-difference","status":"publish","type":"post","link":"https:\/\/www.defencemetal.com\/index.php\/2026\/09\/15\/incoloy-825-incoloy-925-difference\/","title":{"rendered":"What Is the Difference Between Incoloy 825 and Incoloy 925?"},"content":{"rendered":"

Incoloy 825<\/strong> and Incoloy 925<\/strong> are two alloys whose corrosion resistance is almost identical. The difference is entirely in strength<\/strong> \u2014 925 is the precipitation hardening version of 825.<\/p>\n

When aluminium is added<\/h3>\n

According to our datasheets, nickel is 38.0\u201346.0%<\/strong> in 825 and 42.0\u201346.0%<\/strong> in 925. The chromium, molybdenum and copper contents are very close: Mo 2.50\u20133.50% and Cu 1.50\u20133.00% in 825; the same ranges in 925.<\/p>\n

The decisive difference is in two elements: titanium rises from 0.60\u20131.20%<\/strong> in 825 to 1.90\u20132.40%<\/strong> in 925, and aluminium, present only at impurity level in 825, is deliberately included in 925 in the 0.10\u20130.50%<\/strong> range.<\/p>\n

Together, titanium and aluminium form gamma prime<\/strong> precipitates with nickel during the ageing treatment. While 825 can only be used in the annealed condition, 925 can be aged to a far higher yield and tensile strength \u2014 without giving up corrosion resistance.<\/p>\n

Carbon is lowered as well: max 0.05% in 825 against max 0.03%<\/strong> in 925.<\/p>\n

Comparison in numbers<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
PROPERTY<\/th>\nIncoloy 825<\/th>\nIncoloy 925<\/th>\n<\/tr>\n<\/thead>\n
Nickel (Ni)<\/td>\n38.0 \u2013 46.0%<\/td>\n42.0 \u2013 46.0%<\/td>\n<\/tr>\n
Chromium (Cr)<\/td>\n19.5 \u2013 23.5%<\/td>\n19.5 \u2013 22.5%<\/td>\n<\/tr>\n
Iron (Fe)<\/td>\nmin 22.0%<\/td>\nmin 22.0%<\/td>\n<\/tr>\n
Molybdenum (Mo)<\/td>\n2.50 \u2013 3.50%<\/td>\n2.50 \u2013 3.50%<\/td>\n<\/tr>\n
Copper (Cu)<\/td>\n1.50 \u2013 3.00%<\/td>\n1.50 \u2013 3.00%<\/td>\n<\/tr>\n
Titanium (Ti)<\/td>\n0.60 \u2013 1.20%<\/td>\n1.90 \u2013 2.40%<\/td>\n<\/tr>\n
Aluminium (Al)<\/td>\nmax 0.20%<\/td>\n0.10 \u2013 0.50%<\/td>\n<\/tr>\n
Carbon (C)<\/td>\nmax 0.05%<\/td>\nmax 0.03%<\/td>\n<\/tr>\n
Niobium (Nb)<\/td>\n\u2014<\/td>\nmax 0.50%<\/td>\n<\/tr>\n
Manganese (Mn)<\/td>\nmax 1.00%<\/td>\nmax 1.00%<\/td>\n<\/tr>\n
Hardening<\/td>\nAnnealed (not hardenable)<\/td>\nPrecipitation (ageing)<\/td>\n<\/tr>\n
UNS<\/td>\nN08825<\/td>\nN09925<\/td>\n<\/tr>\n
W.Nr (DIN\/EN)<\/td>\n2.4858<\/td>\n\u2014<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Values are taken from our product datasheets; section thickness and the applied heat treatment regime change the result.<\/p>\n

Which one, and when?<\/h3>\n

Incoloy 825 is sufficient<\/strong> \u2014 acid process tanks and piping, heat exchanger tubes, chemical process equipment, seawater lines. Where strength is secondary and the part does not carry very high stress under pressure.<\/p>\n

Incoloy 925 is required<\/strong> \u2014 oil and gas wellhead equipment, downhole components, subsea valves and fasteners, highly stressed parts in \u201csour\u201d service containing H\u2082S. API specifications call out the 925 class directly for these applications.<\/p>\n

A practical rule: the environment is the same, the stress is not<\/strong>. In corrosion terms both do the same job; if the part has to carry load, the move is to 925.<\/p>\n

Neighbouring alloys<\/h3>\n

For its high-temperature sibling, see our Incoloy 800H \u2013 825 comparison<\/a>; for higher corrosion resistance, Inconel 625<\/a> and Hastelloy C-276<\/a>.<\/p>\n

\n

Technical datasheets<\/p>\n

Incoloy 825 \u2014 chemical composition, mechanical values, standard equivalents<\/a><\/p>\n

Incoloy 925 \u2014 chemical composition, mechanical values, standard equivalents<\/a><\/p>\n

Both grades are supplied to order in round bar, flat bar, plate, sheet, pipe and forged forms. Contact us<\/a> for a quotation.<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

Incoloy 925 is an Incoloy 825 derivative made age-hardenable through aluminium and a higher titanium content.<\/p>\n","protected":false},"author":1,"featured_media":3484,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-3979","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-comparisons"],"yoast_head":"\nWhat Is the Difference Between Incoloy 825 and Incoloy 925? - Defence Metal<\/title>\n<meta name=\"description\" content=\"Incoloy 925 is an Incoloy 825 derivative made age-hardenable through aluminium and a higher titanium content.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.defencemetal.com\/index.php\/2026\/09\/15\/incoloy-825-incoloy-925-difference\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What Is the Difference Between Incoloy 825 and Incoloy 925? 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