{"id":3978,"date":"2026-09-15T23:58:20","date_gmt":"2026-09-15T20:58:20","guid":{"rendered":"https:\/\/www.defencemetal.com\/?p=3978"},"modified":"2026-09-17T23:06:39","modified_gmt":"2026-09-17T20:06:39","slug":"incoloy-800h-incoloy-825-difference","status":"publish","type":"post","link":"https:\/\/www.defencemetal.com\/index.php\/2026\/09\/15\/incoloy-800h-incoloy-825-difference\/","title":{"rendered":"What Is the Difference Between Incoloy 800H and Incoloy 825?"},"content":{"rendered":"

Incoloy 800H<\/strong> and Incoloy 825<\/strong> are two members of the same brand, but they solve different problems. 800H is a temperature<\/strong> alloy, 825 a corrosion<\/strong> alloy.<\/p>\n

Molybdenum and copper, nickel and titanium<\/h3>\n

According to our datasheets, 800H has nickel at 30.0\u201335.0%<\/strong>, chromium at 19.0\u201323.0%<\/strong> and iron at min 39.5%<\/strong>. There is no molybdenum or copper. In exchange, carbon is held deliberately high<\/strong> in the 0.05\u20130.10%<\/em> range and aluminium and titanium are added at 0.15\u20130.60%<\/strong>.<\/p>\n

The high carbon forms carbides at the grain boundaries and raises creep strength<\/strong> \u2014 that is the point where 800H departs from standard 800. Aluminium and titanium form a stable oxide layer on the surface and provide resistance to carburisation and oxidation<\/strong>.<\/p>\n

In Incoloy 825 the picture is different: nickel rises to 38.0\u201346.0%<\/strong>, 2.50\u20133.50% molybdenum<\/strong> and 1.50\u20133.00% copper<\/strong> are added, and carbon is reduced to max 0.05%<\/strong>. Titanium at 0.60\u20131.20%<\/strong> provides stabilisation.<\/p>\n

The high nickel gives resistance to stress corrosion cracking, the molybdenum to pitting corrosion, and the copper to sulphuric acid. The low carbon prevents intergranular corrosion after welding. In short, 825 is an acid and chloride<\/strong> alloy from end to end.<\/p>\n

Comparison in numbers<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
PROPERTY<\/th>\nIncoloy 800H<\/th>\nIncoloy 825<\/th>\n<\/tr>\n<\/thead>\n
Nickel (Ni)<\/td>\n30.0 \u2013 35.0%<\/td>\n38.0 \u2013 46.0%<\/td>\n<\/tr>\n
Chromium (Cr)<\/td>\n19.0 \u2013 23.0%<\/td>\n19.5 \u2013 23.5%<\/td>\n<\/tr>\n
Iron (Fe)<\/td>\nmin 39.5%<\/td>\nmin 22.0%<\/td>\n<\/tr>\n
Molybdenum (Mo)<\/td>\n\u2014<\/td>\n2.50 \u2013 3.50%<\/td>\n<\/tr>\n
Copper (Cu)<\/td>\nmax 0.75%<\/td>\n1.50 \u2013 3.00%<\/td>\n<\/tr>\n
Carbon (C)<\/td>\n0.05 \u2013 0.10%<\/td>\nmax 0.05%<\/td>\n<\/tr>\n
Aluminium (Al)<\/td>\n0.15 \u2013 0.60%<\/td>\nmax 0.20%<\/td>\n<\/tr>\n
Titanium (Ti)<\/td>\n0.15 \u2013 0.60%<\/td>\n0.60 \u2013 1.20%<\/td>\n<\/tr>\n
Ti + Al<\/td>\n0.30 \u2013 1.2%<\/td>\n\u2014<\/td>\n<\/tr>\n
Manganese (Mn)<\/td>\nmax 1.50%<\/td>\nmax 1.00%<\/td>\n<\/tr>\n
Silicon (Si)<\/td>\nmax 1.00%<\/td>\nmax 0.50%<\/td>\n<\/tr>\n
Sulphur (S)<\/td>\nmax 0.015%<\/td>\nmax 0.03%<\/td>\n<\/tr>\n
UNS<\/td>\nN08810<\/td>\nN08825<\/td>\n<\/tr>\n
W.Nr (DIN\/EN)<\/td>\n1.4958<\/td>\n2.4858<\/td>\n<\/tr>\n
EN chemical symbol<\/td>\nX10NiCrAlTi32-20<\/td>\nNiCr21Mo<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Values are taken from our product datasheets; section thickness and the applied heat treatment regime change the result.<\/p>\n

Which one, and when?<\/h3>\n

Incoloy 800H is required<\/strong> \u2014 ethylene and hydrogen production furnace tubes, heat treatment furnace internals, petrochemical reformer tubes, steam superheaters, nuclear steam generator components. Any structure working continuously above 600 \u00b0C<\/strong>.<\/p>\n

Incoloy 825 is required<\/strong> \u2014 sulphuric and phosphoric acid equipment, seawater heat exchangers, oil and gas well equipment (especially \u201csour\u201d service containing H\u2082S), nuclear fuel reprocessing, chemical process tanks. An aggressive chemical environment at room to moderate temperature<\/strong>.<\/p>\n

Using one in place of the other does not work: 800H corrodes rapidly in an acid environment, and 825 cannot deliver creep strength at high temperature.<\/p>\n

Neighbouring alloys<\/h3>\n

For the precipitation hardening, higher-strength derivative of 825, see our Incoloy 825 \u2013 925 comparison<\/a>. For superior oxidation resistance at high temperature, Inconel 601<\/a> and Hastelloy X<\/a> are used.<\/p>\n

\n

Technical datasheets<\/p>\n

Incoloy 800H \u2014 chemical composition, mechanical values, standard equivalents<\/a><\/p>\n

Incoloy 825 \u2014 chemical composition, mechanical values, standard equivalents<\/a><\/p>\n

Both grades are supplied to order in round bar, flat bar, plate, sheet, pipe and forged forms. Contact us<\/a> for a quotation.<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

Incoloy 800H is designed for high-temperature strength, Incoloy 825 for acid corrosion resistance.<\/p>\n","protected":false},"author":1,"featured_media":3481,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-3978","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-comparisons"],"yoast_head":"\nWhat Is the Difference Between Incoloy 800H and Incoloy 825? - Defence Metal<\/title>\n<meta name=\"description\" content=\"Incoloy 800H is designed for high-temperature strength, Incoloy 825 for acid corrosion resistance.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.defencemetal.com\/index.php\/2026\/09\/15\/incoloy-800h-incoloy-825-difference\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What Is the Difference Between Incoloy 800H and Incoloy 825? 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