{"id":3965,"date":"2026-09-15T23:40:30","date_gmt":"2026-09-15T20:40:30","guid":{"rendered":"https:\/\/www.defencemetal.com\/?p=3965"},"modified":"2026-09-17T23:06:54","modified_gmt":"2026-09-17T20:06:54","slug":"monel-400-monel-k-500-difference","status":"publish","type":"post","link":"https:\/\/www.defencemetal.com\/index.php\/2026\/09\/15\/monel-400-monel-k-500-difference\/","title":{"rendered":"What Is the Difference Between Monel 400 and Monel K-500?"},"content":{"rendered":"

Monel 400<\/strong> and Monel K-500<\/strong> are the two basic grades of the nickel\u2013copper alloys. Their corrosion behaviour is almost identical; the difference is in strength.<\/p>\n

When aluminium and titanium are added<\/h3>\n

Monel 400 is a simple nickel\u2013copper alloy: nickel min 63.0%<\/strong>, copper 28.0\u201334.0%<\/strong>. It hardens only by cold working; its strength cannot be raised by heat treatment.<\/p>\n

In Monel K-500, 2.30\u20133.15% aluminium<\/strong> and 0.35\u20130.85% titanium<\/strong> are added to the same nickel\u2013copper backbone. During the ageing treatment these two elements combine with nickel to form fine precipitates and make the alloy precipitation hardening<\/strong>. The result is several times the strength of 400 \u2014 without giving up corrosion resistance.<\/p>\n

Another practical difference: Monel K-500 is non-magnetic<\/strong> and non-sparking; that property makes it the preferred choice for hand tools and pump shafts working in explosive atmospheres.<\/p>\n

The carbon content is lowered as well: max 0.30% in 400 against max 0.25% in K-500.<\/p>\n

Comparison in numbers<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
PROPERTY<\/th>\nMonel 400<\/th>\nMonel K-500<\/th>\n<\/tr>\n<\/thead>\n
Nickel (Ni+Co)<\/td>\nmin 63.0%<\/td>\nmin 63.0%<\/td>\n<\/tr>\n
Copper (Cu)<\/td>\n28.0 \u2013 34.0%<\/td>\n27.0 \u2013 33.0%<\/td>\n<\/tr>\n
Aluminium (Al)<\/td>\n\u2014<\/td>\n2.30 \u2013 3.15%<\/td>\n<\/tr>\n
Titanium (Ti)<\/td>\n\u2014<\/td>\n0.35 \u2013 0.85%<\/td>\n<\/tr>\n
Iron (Fe)<\/td>\nmax 2.50%<\/td>\nmax 2.00%<\/td>\n<\/tr>\n
Carbon (C)<\/td>\nmax 0.30%<\/td>\nmax 0.25%<\/td>\n<\/tr>\n
Manganese (Mn)<\/td>\nmax 2.00%<\/td>\nmax 1.50%<\/td>\n<\/tr>\n
Silicon (Si)<\/td>\nmax 0.50%<\/td>\nmax 0.50%<\/td>\n<\/tr>\n
Sulphur (S)<\/td>\nmax 0.024%<\/td>\nmax 0.01%<\/td>\n<\/tr>\n
Hardening<\/td>\nCold working<\/td>\nPrecipitation (ageing)<\/td>\n<\/tr>\n
UNS<\/td>\nN04400<\/td>\nN05500<\/td>\n<\/tr>\n
W.Nr (DIN\/EN)<\/td>\n2.4360 \u00b7 2.4361<\/td>\n2.4375<\/td>\n<\/tr>\n
AMS<\/td>\n4544 \u00b7 4574 \u00b7 4675<\/td>\n4676<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Values are taken from our product datasheets; section thickness and the applied heat treatment regime change the result.<\/p>\n

Which one, and when?<\/h3>\n

Monel 400 is sufficient<\/strong> \u2014 seawater piping and valves, heat exchanger tubes, desalination plants, hydrofluoric acid equipment, chemical process vessels. Its weldability and formability are excellent.<\/p>\n

Monel K-500 is required<\/strong> \u2014 pump and valve shafts, submarine and ship shafts, drilling cable components, non-sparking hand tools, high-strength fasteners. If the specification calls out AMS 4676<\/strong>, 400 is not an acceptable substitute.<\/p>\n

Note: under certain conditions K-500 is susceptible to hydrogen embrittlement; in cathodically protected marine applications its hardness level is limited.<\/p>\n

Neighbouring alloys<\/h3>\n

Where pure nickel is required there are Nickel 200<\/a> and Nickel 201<\/a>, and for nickel\u2013chromium alloys with high chloride resistance, Inconel 625<\/a> and Incoloy 825<\/a>.<\/p>\n

\n

Technical datasheets<\/p>\n

Monel 400 \u2014 chemical composition, mechanical values, standard equivalents<\/a><\/p>\n

Monel K-500 \u2014 chemical composition, mechanical values, standard equivalents<\/a><\/p>\n

Both grades are supplied to order in round bar, flat bar, plate, sheet, pipe and forged forms. Contact us<\/a> for a quotation.<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

Monel K-500 is a Monel 400 derivative made age-hardenable by adding aluminium and titanium.<\/p>\n","protected":false},"author":1,"featured_media":3404,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-3965","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-comparisons"],"yoast_head":"\nWhat Is the Difference Between Monel 400 and Monel K-500? - Defence Metal<\/title>\n<meta name=\"description\" content=\"Monel K-500 is a Monel 400 derivative made age-hardenable by adding aluminium and titanium.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.defencemetal.com\/index.php\/2026\/09\/15\/monel-400-monel-k-500-difference\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What Is the Difference Between Monel 400 and Monel K-500? 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